FRP Cooling Towers
​Large industrial processes and commercial buildings use FRP cooling towers for heat rejection. Heat produced during industrial processes in power generation, chemical processing and heavy manufacturing needs to be safely rejected and these towers are the reliable solutions for it. The tower is made of fiberglass reinforced polymer (FRP) because it has excellent corrosion resistance and strength to withstand the conditions in the heat rejection process. The aggressive throw of a high amount of water can develop rust and corrode the steel or wood cooling tower, but the FRP cooling towers are designed to overcome this problem.
About Our FRP Cooling Tower
GS Cooling Towers & Components Pvt. Ltd. provides FRP Cooling Towers in multiple designs based on construction method, airflow system, water–airflow arrangement, shape, and assembly. Our range includes standard and advanced Pultruded FRP Cooling Towers for normal operating applications as well as engineered for high-load and demanding industrial environments. We serve industrial power plants, process industries, oil refineries and petrochemical complexes, metal and foundry industries, marine and coastal installations, and commercial HVAC building services.
Key Features
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FRP is used in making the structural framework, casing and enclosure panels, cold water basin, and fan stack, drift eliminators, and fill support grids.
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Each profile has consistent physical properties, strength and dimensionally accurate. The whole structure has a high strength-to-weight ratio.
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With the combined properties of Fiberglass and plastic composite, the tower has excellent resistance to chemicals, water exposure, alkalis, industrial fumes, etc.
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Unlike other materials, FRP does not develop rot or mould, and does not chip off its surface materials.
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The pultrusion process is enough, and no protective coatings are required for maintenance work.
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Dimensions remain precisely in alignment over a long course of time.
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Complex shapes can be easily achieved as FRP is easy to machine into various shapes and sizes to meet specific requirements.
Benefits of FRP Cooling Tower
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Highly effective in handling water exposure, heat and load in harsh environments.
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No shutdown due to painting, rust treatment and other maintenance works.
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Long life cycle with a predictable cost of investment, which helps the businesses avoid unwanted loss.
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With its high strength-to-weight ratio, the load on the foundation is less compared to other materials.
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Faster erection on site due to lightweight profiles.
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Resists cracking and degradation outdoors with UV inhibitors added to the core.
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If the site requires changes, its modular profile can be relocated, replaced or expanded as required.
Construction & Material Details
We construct FRP Cooling Towers in modular assemblies, and each component is developed to handle the extreme conditions of heat, moisture, corrosive gases, and chemicals. Pultruded FRP cooling towers are our special type. Pultruded cross sections of the cooling towers are structural members like columns, beams, and bracing. In this process, the fibre-glass stands are pulled through the plastic resin bath, followed by a heated die. The resulting structures have high strength to ensure continuous load and impact forces.
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Structural framework: The columns, bracings, and beams are made by the pultrusion process.
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FRP Casing: Made from moulded FRP panels, these enclosures protect the internal components and guide the air flow.
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Fan Stack: The fan stack is made of FRP to provide smooth airflow and has structural stability.
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Fill media: Fill media is used to increase the contact area of water and speed up the heat transfer.
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Drift eliminators: Drift eliminators reduce water loss due to air carryover and are manufactured in consideration of temperature and efficiency.
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Water distribution system: It includes spray nozzles that distribute hot water evenly. They ensure uniform spray and avoid clogging.
Why Choose GS Cooling Towers?
GS Cooling Towers Pvt. Ltd. is a trusted manufacturer and supplier of a variety of FRP cooling towers. We provide custom-built solutions based on the specific requirements of our clients. Our cooling towers are made by following stringent processes and approved by international quality standards. We keep our pricing transparent and competitive. With our strong after-sales services, we provide dedicated support to our clients. If you want to inquire about the FRP cooling towers, reach out to our support team.